InsightCM is application software for condition monitoring with full access to waveforms, multiple sensor technology inputs, and enterprise software connectivity.
InsightCM online asset monitoring software is for subject matter experts and maintenance professionals who need full access to waveform data, multiple sensor technology inputs, connectivity to existing enterprise software packages, and a variety of configuration options for alarms and data management. InsightCM can connect to deployment-ready NI Monitoring Devices, or you can use the Software Development Kit for InsightCM to customise it to integrate with third-party hardware and software. You can use this flexible technology to monitor a larger percentage of your asset mix and drive predictive maintenance programmes.
InsightCM helps maintenance managers and reliability engineers manage asset health with tools for monitoring and responding to potential asset health issues.
1. Remotely diagnose asset health
Diagnose potential faults from anywhere with a web-based interface for viewing asset health data and tools such as statistics, data viewers, and alarms. Imagine a scenario where two different assets from two different plants are experiencing potential faults. Which one is more likely to contribute to an outage and needs more attention? If deciding between two assets is difficult, think about how difficult it is when you have 10 000. Remote diagnostics help maintenance teams view asset health data for all of their distributed assets to better decide where to deploy valuable resources like subject matter experts, troubleshooting equipment, and spares. Some of the benefits include:
2. Monitor any asset
InsightCM Software can monitor any asset, such as pumps, motors, and turbines, with a broad range of sensor technologies such as vibration, temperature, and pressure. Analysts use more than vibration to diagnose machine health problems. InsightCM supports multiple sensor technologies, so experts can monitor various failure modes and cross-check their diagnosis for greater confidence. Supported measurement technologies beyond the standard vibration measurements include MCSA, EMSA, and thermography. Some of the benefits include:
3.Collect better asset data
InsightCM Software can eliminate useless asset data with intelligent hardware at the edge, configurable data collection behaviours, and alarms and notifications. Moving from route-based data collection to an automated system where data can come in multiple times an hour could overwhelm analysts that don’t have a way to screen data. InsightCM helps maintenance teams set alarms and data capture conditions based on standard calculations. InsightCM also has an alarm baselining feature that automatically sets statistics-based alarm thresholds created using previously captured data from healthy operation. Some of the benefits include:
4. Use existing software tools
InsightCM is a tool for maintenance engineers designed to run on IT-owned networks. Share your data with a variety of other technologies used for plant maintenance — and add quality maintenance data to your maintenance toolbox. Being able to integrate with your existing software tools and investments reduces change and gives you the flexibility to choose the right software technology to meet specific requirements. Some of the benefits include:
Monitor assets with rugged InsightCM hardware deployed at the edge. Never miss a startup with 24/7 data screening in the field for user-configured trigger conditions like startup, exceeded limits, and elapsed time. Wireless hardware options reduce installation costs by eliminating the need for running cable and conduit.